METTLER TOLEDO
 

Gaining insights into difficult chemistry: sensitive and reductive chemistry

METTLER TOLEDO is the world leader for in situ reaction monitoring. ReactIR™ has been extensively used in the pharmaceutical and high value chemical industries for over 15 years. The ReactIR™ products are specifically designed to meet the needs of the individual user and with over 1,000 systems installed worldwide we have developed the experience and global support network to assist you in the understanding and optimization of your processes.

Gain insights in difficult chemistry: sensitive and reductive chemistry - Topics
This edition of the in situ reaction analysis on-demand webinar series focuses on reactions which are difficult to sample. Three reactions are discussed that are monitored under extreme reaction conditions and/or contain components which are sensitive to air or temperature and are, therefore, difficult to characterize by offline analytical techniques. These reactions are:


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Selective chlorination: Chlorinations are common processes for producing intermediates and active ingredients used in the agricultural, pharmaceutical and fine chemical industries.  However, the corrosive and hazardous environment of halogenations makes sampling these reactions a challenge. The ability to determine the chlorine substitution position and the relative degree is critical to forming of the desired product and controlling the formation of undesirable side products. Selectivity and yield of the reaction can be optimized by timely end point determination. The ReactIR™ is used to determine substitution position and degree of substitution in situ and in real-time to ensure generation of the maximum yield of the desired end product. 

Preparation of a Grignard reagent:  Grignard reactions are highly exothermic and the concentration of the organic halide needs to remain at lower than a pre-specified concentration.  Dangerously high concentrations can occur due to addition of excess organic halide prior to reaction initiation or due to reaction stalling after initiation allowing an increase in organic halide as addition continues. These reactions are ideally suited to in situ monitoring in order to ensure the organic halide remains below the specified concentration and to precisely determine reaction endpoint.

Amide synthesis via reactive acid chloride intermediate:  The inherent reactivity within these functional groups can be problematic and can lead to unwanted side-reactions, by-products and impurities. Typical chromatographic conditions often cause decomposition of acid chlorides and activated acids. Derivitization is possible, but is time consuming and may introduce other uncertainties. Other offline analytical techniques pose a challenge to produce timely and accurate analytical data. In addition, reactions of these reactions are exothermic and therefore pose potential safety and scale-up concerns.  In situ monitoring can provide critical information about reactive, unstable intermediates and can eliminate the errors and delays due to offline analysis.